MSDS: Real-World Perspective from a Urea Producer

Identification

Common Name: Urea
Chemical Formula: CH4N2O
CAS Number: 57-13-6
Appearance: White, odorless solid, mostly in prilled or granulated form
Synonyms: Carbamide, carbonyldiamide
Use: Primarily fertilizer, but used in adhesives, animal feed, and industrial resins

Hazard Identification

Health Hazards: Low toxicity for humans, though direct exposure can irritate eyes, skin, or respiratory system
Environment: Large spills in water can promote eutrophication, stressing aquatic life
Combustibility: Urea itself does not ignite easily, but decomposes at high temperatures to release ammonia and cyanic fumes
May aggravate pre-existing respiratory or dermatological conditions if exposed in dusty environments

Composition / Information on Ingredients

Component: Pure urea with typical purity above 99%
Impurities: Trace amounts of biuret, formaldehyde, moisture, and ammonia—levels controlled as per local agricultural, food, or industrial code
No significant hazardous diluents present in fertilizer-grade products

First Aid Measures

Inhalation: Remove to fresh air; persistent symptoms call for medical attention
Skin Contact: Wash off with plenty of water; prolonged or repeated exposure may dry the skin
Eye Contact: Flush immediately with running water for several minutes; seek medical attention if irritation persists
Ingestion: Rinse mouth, give water if conscious; very large amounts warrant medical assessment for dehydration or gastrointestinal upset
Attention to eye and airway contact due to increased risk in industrial handling, especially powdered or dusty urea

Fire-Fighting Measures

Extinguishing Media: Use water spray, dry chemical, foam, or carbon dioxide for surrounding fires
Hazards from Combustion: Decomposes at above 133°C, producing ammonia, cyanuric acid, and potentially hazardous nitrogen oxides
Personal Protection: Firefighters should don self-contained breathing apparatus; vigorous combustion generates toxic off-gases
Prevent runoff from entering waterways, as it may support algal blooms

Accidental Release Measures

Spill Response: Sweep or shovel spilled urea into labeled containers; avoid water if risk of solution runoff
Personal Safety: Use dust masks or respirators if airborne concentration is high; gloves and goggles prevent irritation
Environmental Precaution: Prevent entry into drains or natural waters; spilled solids should be recovered, not washed away
Clean-Up: Vacuum or low-dust sweeping reduces airborne particles; avoid unnecessary water use that could push urea into soil or drains

Handling and Storage

Handling: Use appropriate dust extraction and avoid open bags or tipping; minimize skin, eye, and respiratory exposure
Storage: Store in cool, dry, well-ventilated areas; separate from incompatible chemicals like strong acids and oxidizers
Bulk Management: Moisture in storage increases risk of caking, which can disrupt dosing or create compaction in silos
Containers: Use corrosion-resistant bins, keep packaging sealed until use, and stack conforming to safety recommendations

Exposure Controls and Personal Protection

Engineering Controls: Local ventilation or extraction systems in transfer and handling areas
Personal Protective Equipment: Work gloves, chemical splash goggles, coveralls in high-dust settings; N95-rated respirators for persistent airborne particles
Exposure Limits: No strict legal limits in most jurisdictions, though operators keep workplace concentrations as low as practical, with monitoring for ammonia should heating or decomposition occur
Hygiene: Wash hands after handling, restrict eating or drinking near active loading or transfer points

Physical and Chemical Properties

Physical State: Solid; traded as prills or granules
Melting Point: 132.7°C
Boiling Point: Decomposes before boiling
Solubility in Water: Highly soluble
Odor: Odorless in solid state, faint ammonia on slow hydrolysis
Density: About 1.32 g/cm3
pH: Slightly acidic solution in pure water
Stability: Stable under ambient conditions but hygroscopic if exposed to moisture

Stability and Reactivity

Chemical Stability: Does not show dangerous reactivity under normal temperatures and pressures
Incompatible Materials: Strong acids, strong bases, hypochlorites, and nitrates can react dangerously
Hazardous Decomposition: Decomposes above melting point to ammonia, biuret, and potentially harmful nitrogen-containing gases
Conditions to Avoid: High humidity, open flames, and prolonged contact with incompatible chemicals

Toxicological Information

Acute Toxicity: Low by all routes of exposure as demonstrated by animal and worker studies; LD50 (oral, rat) above 8,000 mg/kg
Irritation: Dust or direct contact can cause mild irritation of eyes, skin, and respiratory system
Chronic Exposure: No evidence of carcinogenicity or reproductive toxicity in humans
Occupational Data: Decades of fertilizer production show little long-term health impact provided dust control and basic PPE are used

Ecological Information

Aquatic Effects: High urea concentrations lead to algal blooms, followed by reduced oxygen in water bodies
Persistence: Breaks down quickly in soil to ammonia and then nitrate, so not persistent as urea but can contribute to nutrient overloading
Bioaccumulation: Does not persist in tissues, quickly metabolized by organisms
Spills: Localized over-fertilization in soils or waterways can harm plant and microbial balance

Disposal Considerations

Unused Product: Apply to fields at agronomically appropriate rates; sending non-contaminated urea to landfill wastes resource and may leach
Contaminated Urea: If mixed with hazardous substances, handle as per those substances and local environmental code
Packaging: Triple-rinse and recycle or dispose according to plastics and hazardous materials rules
Spill Residue: If not reusable, treat in accordance with local regulatory protocols for non-hazardous but nutrient-dense wastes

Transport Information

Regulation: Not regulated as a hazardous material for land, sea, or air transport
Precaution: Keep loads dry and prevent mechanical loss during transport; avoid mixing loads with oxidizers, acids
Packaging: Use strong, moisture-resistant bags, bulk tankers lined to prevent corrosion
Spill Response En Route: Recover and containerize spilled material, notify concerned environmental authorities if waterway contamination occurs

Regulatory Information

Labor Standards: Subject to general occupational safety codes covering chemical handling
Environment: Water quality laws restrict large or accidental discharges to aquatic ecosystems by controlling runoff, leaching, and storage
Global Trade: Controlled by customs codes in some countries due to potential for misuse in illicit chemical production
Labeling: Transport and warehouse labeling required for accurate identification and emergency response according to international GHS guidelines